Metric tap drill formula
Tap drill = major diameter - pitch.
Example: M8 x 1.25 uses 8.00 - 1.25 = 6.75 mm, rounded to 6.8 mm.
For a 3/8-16 UNC tap, use a 5/16 tap drill. That is 0.3125 in or about 7.938 mm.
This value is a shop reference for common cut taps. Check the tap, material, and required thread percentage before critical work.
Tap drill = major diameter - pitch.
Example: M8 x 1.25 uses 8.00 - 1.25 = 6.75 mm, rounded to 6.8 mm.
Tap drill = major diameter - (1 / TPI).
Example: 1/4-20 gives about 0.200 in, commonly #7.
Form taps usually use a larger drill size and create threads by displacing material.
Use clearance drills when a fastener must pass through a part instead of cutting threads.
A common recommendation is a #7 drill bit, which is 0.2010 in or about 5.105 mm.
For metric threads, subtract the pitch from the major diameter. For inch threads, subtract 1 divided by TPI from the major diameter.
No. Roll taps usually need a larger hole than cut taps. Check the tap manufacturer data for the material you are working with.
A tap drill prepares a hole for threading. A clearance drill makes a hole large enough for a fastener to pass through.