Fine threads use different drills
A 10-32 tap does not use the same drill as a 10-24 tap because the pitch is different. Always match the full thread callout, not only the screw number.
UNF threads use a finer pitch than UNC threads of the same major diameter. The chart lists matching tap drill sizes and reference conversions for common fine inch threads.
A 10-32 tap does not use the same drill as a 10-24 tap because the pitch is different. Always match the full thread callout, not only the screw number.
Fine threads are common where adjustment, vibration resistance, or higher clamp load control matters. They need cleaner hole preparation than coarse threads.
| Tap size | Thread pitch / TPI | Recommended tap drill | Decimal inch | Metric mm | Clearance drill | Thread type |
|---|---|---|---|---|---|---|
| 10-32 | 32 TPI | #21 | 0.1590 | 4.039 | 13/64 | UNF |
| 1/4-28 | 28 TPI | #3 | 0.2130 | 5.41 | 9/32 | UNF |
| 3/8-24 | 24 TPI | Q | 0.3320 | 8.433 | 13/32 | UNF |
Tap drill = major diameter - pitch.
Example: M8 x 1.25 uses 8.00 - 1.25 = 6.75 mm, rounded to 6.8 mm.
Tap drill = major diameter - (1 / TPI).
Example: 1/4-20 gives about 0.200 in, commonly #7.
Form taps usually use a larger drill size and create threads by displacing material.
Use clearance drills when a fastener must pass through a part instead of cutting threads.
A common recommendation is a #7 drill bit, which is 0.2010 in or about 5.105 mm.
For metric threads, subtract the pitch from the major diameter. For inch threads, subtract 1 divided by TPI from the major diameter.
No. Roll taps usually need a larger hole than cut taps. Check the tap manufacturer data for the material you are working with.
A tap drill prepares a hole for threading. A clearance drill makes a hole large enough for a fastener to pass through.