NPT threads are tapered
The thread tightens as the tapered male and female threads engage. Drill size matters, but tap depth and sealing practice matter too.
NPT tap drill sizes are for tapered pipe threads, not straight machine screw threads. Use the drill chart as a starting point and check depth, sealing method, and fitting requirements.
The thread tightens as the tapered male and female threads engage. Drill size matters, but tap depth and sealing practice matter too.
A 1/8 NPT tap commonly uses a Q drill. A 1/4 NPT tap commonly uses a 7/16 drill. Pressure work should be verified against the applicable standard and fitting data.
| Tap size | Thread pitch / TPI | Recommended tap drill | Decimal inch | Metric mm | Clearance drill | Thread type |
|---|---|---|---|---|---|---|
| 1/8 NPT | 27 TPI | Q | 0.3320 | 8.433 | n/a | NPT |
| 1/4 NPT | 18 TPI | 7/16 | 0.4375 | 11.113 | n/a | NPT |
Tap drill = major diameter - pitch.
Example: M8 x 1.25 uses 8.00 - 1.25 = 6.75 mm, rounded to 6.8 mm.
Tap drill = major diameter - (1 / TPI).
Example: 1/4-20 gives about 0.200 in, commonly #7.
Form taps usually use a larger drill size and create threads by displacing material.
Use clearance drills when a fastener must pass through a part instead of cutting threads.
A common recommendation is a #7 drill bit, which is 0.2010 in or about 5.105 mm.
For metric threads, subtract the pitch from the major diameter. For inch threads, subtract 1 divided by TPI from the major diameter.
No. Roll taps usually need a larger hole than cut taps. Check the tap manufacturer data for the material you are working with.
A tap drill prepares a hole for threading. A clearance drill makes a hole large enough for a fastener to pass through.