Metric tap drill formula
Tap drill = major diameter - pitch.
Example: M8 x 1.25 uses 8.00 - 1.25 = 6.75 mm, rounded to 6.8 mm.
Search tap drill sizes for common inch, metric, and pipe threads. The chart shows the recommended tap drill, decimal inch value, metric size, nearest fractional drill, and clearance drill where it applies.
| Tap size | Thread pitch / TPI | Recommended tap drill | Decimal inch | Metric mm | Clearance drill | Thread type |
|---|---|---|---|---|---|---|
| 10-24 | 24 TPI | #25 | 0.1495 | 3.797 | 3/16 | UNC |
| 1/4-20 | 20 TPI | #7 | 0.2010 | 5.105 | 9/32 | UNC |
| 5/16-18 | 18 TPI | F | 0.2570 | 6.528 | 11/32 | UNC |
| 3/8-16 | 16 TPI | 5/16 | 0.3125 | 7.938 | 13/32 | UNC |
| 1/2-13 | 13 TPI | 27/64 | 0.4219 | 10.716 | 17/32 | UNC |
| 10-32 | 32 TPI | #21 | 0.1590 | 4.039 | 13/64 | UNF |
| 1/4-28 | 28 TPI | #3 | 0.2130 | 5.41 | 9/32 | UNF |
| 3/8-24 | 24 TPI | Q | 0.3320 | 8.433 | 13/32 | UNF |
| M6 x 1.0 | 1.0 mm pitch | 5.0 mm | 0.1969 | 5 | 6.6 mm | Metric |
| M8 x 1.25 | 1.25 mm pitch | 6.8 mm | 0.2677 | 6.8 | 9.0 mm | Metric |
| M10 x 1.5 | 1.5 mm pitch | 8.5 mm | 0.3346 | 8.5 | 11.0 mm | Metric |
| M8 x 1.0 | 1.0 mm pitch | 7.0 mm | 0.2756 | 7 | 9.0 mm | Metric Fine |
| M10 x 1.25 | 1.25 mm pitch | 8.8 mm | 0.3465 | 8.8 | 11.0 mm | Metric Fine |
| 1/8 NPT | 27 TPI | Q | 0.3320 | 8.433 | n/a | NPT |
| 1/4 NPT | 18 TPI | 7/16 | 0.4375 | 11.113 | n/a | NPT |
Tap drill = major diameter - pitch.
Example: M8 x 1.25 uses 8.00 - 1.25 = 6.75 mm, rounded to 6.8 mm.
Tap drill = major diameter - (1 / TPI).
Example: 1/4-20 gives about 0.200 in, commonly #7.
Form taps usually use a larger drill size and create threads by displacing material.
Use clearance drills when a fastener must pass through a part instead of cutting threads.
A common recommendation is a #7 drill bit, which is 0.2010 in or about 5.105 mm.
For metric threads, subtract the pitch from the major diameter. For inch threads, subtract 1 divided by TPI from the major diameter.
No. Roll taps usually need a larger hole than cut taps. Check the tap manufacturer data for the material you are working with.
A tap drill prepares a hole for threading. A clearance drill makes a hole large enough for a fastener to pass through.