NPT is tapered
NPT threads tighten on a taper. The tap drill gets the hole ready, but final fit also depends on tap depth, sealant, fitting quality, and material.
Pipe taps are different from straight machine screw taps. NPT threads are tapered, so thread engagement and sealing depth matter along with the starting drill size.
NPT threads tighten on a taper. The tap drill gets the hole ready, but final fit also depends on tap depth, sealant, fitting quality, and material.
A 1/8 NPT tap commonly uses a Q drill. A 1/4 NPT tap commonly uses a 7/16 drill. Verify the value when pressure sealing or inspection requirements matter.
| Tap size | Thread pitch / TPI | Recommended tap drill | Decimal inch | Metric mm | Clearance drill | Thread type |
|---|---|---|---|---|---|---|
| 1/8 NPT | 27 TPI | Q | 0.3320 | 8.433 | n/a | NPT |
| 1/4 NPT | 18 TPI | 7/16 | 0.4375 | 11.113 | n/a | NPT |
Tap drill = major diameter - pitch.
Example: M8 x 1.25 uses 8.00 - 1.25 = 6.75 mm, rounded to 6.8 mm.
Tap drill = major diameter - (1 / TPI).
Example: 1/4-20 gives about 0.200 in, commonly #7.
Form taps usually use a larger drill size and create threads by displacing material.
Use clearance drills when a fastener must pass through a part instead of cutting threads.
A common recommendation is a #7 drill bit, which is 0.2010 in or about 5.105 mm.
For metric threads, subtract the pitch from the major diameter. For inch threads, subtract 1 divided by TPI from the major diameter.
No. Roll taps usually need a larger hole than cut taps. Check the tap manufacturer data for the material you are working with.
A tap drill prepares a hole for threading. A clearance drill makes a hole large enough for a fastener to pass through.