Metric tap drill formula
For a standard metric cut tap, subtract pitch from major diameter. M8 x 1.25 gives 6.75 mm, which is normally rounded to a 6.8 mm drill.
Metric coarse tap drill sizes are usually estimated by subtracting pitch from major diameter. The chart gives the common shop drill and inch conversion for each listed metric thread.
For a standard metric cut tap, subtract pitch from major diameter. M8 x 1.25 gives 6.75 mm, which is normally rounded to a 6.8 mm drill.
M8 x 1.25 and M8 x 1.0 are both M8 threads, but they do not use the same tap drill. The pitch is part of the size.
| Tap size | Thread pitch / TPI | Recommended tap drill | Decimal inch | Metric mm | Clearance drill | Thread type |
|---|---|---|---|---|---|---|
| M6 x 1.0 | 1.0 mm pitch | 5.0 mm | 0.1969 | 5 | 6.6 mm | Metric |
| M8 x 1.25 | 1.25 mm pitch | 6.8 mm | 0.2677 | 6.8 | 9.0 mm | Metric |
| M10 x 1.5 | 1.5 mm pitch | 8.5 mm | 0.3346 | 8.5 | 11.0 mm | Metric |
Tap drill = major diameter - pitch.
Example: M8 x 1.25 uses 8.00 - 1.25 = 6.75 mm, rounded to 6.8 mm.
Tap drill = major diameter - (1 / TPI).
Example: 1/4-20 gives about 0.200 in, commonly #7.
Form taps usually use a larger drill size and create threads by displacing material.
Use clearance drills when a fastener must pass through a part instead of cutting threads.
A common recommendation is a #7 drill bit, which is 0.2010 in or about 5.105 mm.
For metric threads, subtract the pitch from the major diameter. For inch threads, subtract 1 divided by TPI from the major diameter.
No. Roll taps usually need a larger hole than cut taps. Check the tap manufacturer data for the material you are working with.
A tap drill prepares a hole for threading. A clearance drill makes a hole large enough for a fastener to pass through.